elastane take up machines
M.250 - winder for spandex filaments
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The latest generation of take up winders for spandex filaments, with up to 16 ends of traditional short size spandex bobbins.
The M250 is a well dosed mixture of high tech electronic features combined with traditional robustness of high quality machinery.
This machine is ideal for the production of fine and mid denier count for all spandex textile application spun with dry or melt spinning technology.
The winder is equipped with state-of-art electronic controls, with special relation to the electronic controlled package formation “ANDROMEDA” and the periodical short stroke shortening for saddle formation avoidance “MONACA”. |
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Machine data
Market segment
Wind type
Yarn count range
Bobbins per winder
Tube dimensions
Bobbin shape
Bobbin stroke
Winding speed
Drive system
Traverse system
Speed control
Doffing system
Power consumption
Production capacity |
ELASTANE spinning lines
random
20 ÷ 150 den
12 – 16 or less with larger stroke
73 x 82 x 57.75 mm (i.d. x o.d. x l.)
cylindrical
45 mm
1200 m/min
friction driven
cam + yarn guide
inverter
automatic revolver bobbin change
0.5 kW (40 den @ 850 m/min - 16 ends)
30 t/y (40 den @ 850 m/min - 16 ends)
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TUF spandex - spinning machines for elastomeric filaments
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Comoli take up for spandex: very popular and reliable with high speed and high winding performances featuring M250 winders.
The latest generation on take up winders for spandex filaments, with up to 16 ends of traditional short size spandex bobbins.
The M250 is a well dosed mixture of high tech electronic features combined with traditional robustness of high quality machinery.
This machine is a must on the production of fine and mid denier count for all spandex textile application spun with dry or melt spinning technology.
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Machine data
Market segment
Wind type
Feeding section
Yarn count range
Nr. end for module
Tube dimensions
Bobbin dimensions
Bobbin shape
Production speed
Bobbin drive
Traverse system
Speed control
Yarn monitoring
Bobbin change
Contact pressure
Finishing oil
HMI (Human Machine Interface)
Power consumption
Production capacity |
elastomeric filament spinning
random
trio rolls
16 ÷ 500 dtex
12 - 24 - 36 / 16 - 32
73 x 85 x 57 ÷ 115 mm (i.d. x o.d. x l.)
stroke 45 ÷ 90 mm o.d.
cylindrical
1200 m/min
friction
cam + yarn guide
inverter
infrared sensors
revolver automatic (as option)
pneumatic
kiss roll
optional
2.1 kW (40 den @ 850 m/min 32 ends)
60 t/y (40 den @ 850 m/min 32 ends) |
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acetate take up machines
RPC.M - winder for acetate
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No doubt, Comoli is, since years, leader on conversion of take up machines.
The flat yarn packages produced on the RPC.M winders are unique.
The conversion of draw-twister to draw-winders, acetate spinning machines which means changing from cops packages to cheese packages, is an installation that since years is giving a lot of advantages from many points of view, in quality and economically wise.
Comoli has sold more than 50.000 units in this field, raging from fine denier hoisery yarns to high counts tyre cord and industrial applications.
Big size packages up to 15 kg or small size with short strokes for fine counts.
Other optional functions are avaliable, such as yarn length controls, electronic yarn break detecting and quality monitoring. |
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Machine data
Market segment
Wind type
Yarn count range
Package per winder
Tube dimensions
Package shape
Package stroke
Winding speed
Drive system
Traverse system
Speed control
Doffing system |
ACETATE - PA - PES draw winding
random
20 ÷1500 den
1
94 x 104 x 260 - 290 mm (i.d. x o.d. x l.)
cylindrical
223 - 250 mm
1000 m/min
friction
cam + yarn guide
inverter
semi manual |
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polypropylene take up machines
S.HS and HSA - winder for rigid PP, PES, PA filaments
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The very successful RPC winder is at its 5th generation now with improved speed performances up to 3000 m/min: many automation facilities improve the operator handling without sophistication difficult to be serviced and maintained.
Special care has been devoted to the manual bobbin change handling, now very comfortable for operator, specially designed for a low waste formation, during bobbin change, the aid of a parking unit minimize the yarn transfer operation time.
This machine is designed for the production of fine, mid and high denier count, with particular technical solutions for PP filaments, produced under single step process. The winder is also available with automatic cutter aspirator and automatic re-string up system.
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Machine data
Market segment
Wind type
Yarn count range
Bobbin per winder
Tube dimensions
Bobbin shape
Bobbin stroke
Winding speed
Drive system
Traverse system
Speed control
Doffing system |
PP - PA - PES spinning lines
random
20 ÷ 1500 den
1 – 2
94 x 104 x 290 mm (i.d. x o.d. x l.)
cylindrical
250 mm
3000 m/min
friction
cam + yarn guide
inverter
semi manual |
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M.300 - turret winder for POY filaments
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Comoli is now developing the new M300 turret winder for rigid synthetic filaments with a speed range between 1000 and 3000 mt/min.
This is an high tech winder with unique electronic solution well tested and proven in other fields, particularly the electronically controlled package formation “ANDROMEDA”.
The winder is available in two different version with a 700 mm or 1100 mm chuck to accommodate the traditional 2, 4, 8 ends solutions with a great number of really new technical improvement in the field of rigid filament turret winders.
The M300 is a well dosed mixture of high tech electronic features combined with traditional robustness of high quality machinery.
This machine is designed for the production of fine, mid and high denier count with particular technical solutions for filaments produced under single step process.
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Machine data
Market segment
Wind type
Yarn count range
Bobbin per winder
Tube dimensions
Bobbin shape
Bobbin stroke
Winding speed
Drive system
Traverse system
Speed control
Doffing system |
PP ht - PA - PES spinning lines
random
20 ÷ 1500 den
2 - 4 - 8
73 x 85 x 175 (140) - 300 mm (i.d. x o.d. x l.)
cylindrical
150 - 120 - 250 mm
3000 m/min
friction
cam + yarn guide
inverter
automatic revolver bobbin change
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M.350 - winder for BCF filaments
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The Comoli winder for BCF: simple, easy to use with good performances, mainly used for retrofitting existing lines.
The auto transfer revolving system, very popular in this application, is a guarantee of efficiency and more, each winder is individually driven and controlled.
The spindle can accomodate 2 packages on traditional BCF size.
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Machine data
Market segment
Wind type
Yarn count range
Bobbin per winder
Tube dimensions
Bobbin shape
Bobbin stroke
Winding speed
Drive system
Traverse system
Speed control
Doffing system |
PA - PES - PP BCF spinning lines
random
20 ÷ 3000 den 2
73 x 83 mm (i.d. x o.d.)
cylindrical
250 mm
2500 m/min
friction
cam + yarn guide
inverter
semi manual |
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draw winder machines
DWI.500 - draw winder for LDI filaments
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DWI means Draw-Winder-Industrial: a machine for the two step process for production of technical yarns LDI (Low Denier Industrial) such as sewing threads, weaving, sports and industrial application.
Is a multi position machine (normally 144 positions) build in modules of 4.
The number of draw-rolls involved is flexible and depends on the products to be processed. |
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Machine data
Market segment
Wind type
Yarn count range
Package per winder
Gauge
Nr. of take up positions
Tube dimensions
Bobbin shape
Bobbin dimensions
Bobbin weight
Winding speed
Draw force
Max roll temperature
Drive system
Traverse system
Speed control
Power consumption
Production capacity |
PA 6/6.6 - PES - PP
random
30 ÷ 500 denier
1 or 2
340 mm
up to 144
94 x 108 x 290 (i.d. x o.d. x l.)
cylindrical
108 x 320 x 250 (i.d. x o.d. x l.)
up to 16 kg
up to 1000 m/min
up to 15 N
up to 250 °C
friction
cam + yarn guide
inverter
17 kW (235 dtex @ 1100 m/min - 36 ends)
400 t/y (235 dtex @ 1100 m/min - 36 ends) |
DWI.2000 - draw winder for HDI filaments
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DWI means Draw-Winder-Industrial: a machine for the two step process for production of technical yarns HDI (high denier industrial) such as tyre cords, belts, cords, laminated yarns and general industrial application.
Is a bi-positional machine normally made in independent driven modules.
The number of draw-rolls involved is flexible and depends on the products to be processed.
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Machine data
Market segment
Wind type
Yarn count range
Bobbin per winder
Gauge
Nr.of take up positions
Tube dimensions
Bobbin shape
Bobbin dimensions
Bobbin weight
Winding speed
Draw force
Max roll temperature
Drive system
Traverse system
Speed control |
PA 6/6.6 - PES - PP
random
500 ÷ 2000 dtex
1
450 mm
up to 72
94 x 108 x 290 (i.d. x o.d. x l.)
cylindrical
108 x 320 x 250 (i.d. x o.d. x l.)
up to 16 kg
up to 1000 m/min
up to 50 N
up to 250 °C
friction
cam + yarn guide
inverter |
fine counts flat yarn draw winders
DWI.100 - pirn draw winder
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Comoli has designed a revolutionary and flexible machine for drawing POY yarns, fast up to 2000 m/min and innovative with its heated draw-box.
DWI 100: very efficient with its high speed draw winders, equipped with all last modern resources in the field of intermingling and yarn oiling.
Compact and space saving 8 ends module: a paradise for the operator.
With this machine you can produce metered equi-lenght bobbins continuously monitored, with electronically controlled package formation. |
Machine data
Market segment
Wind type
Stretch and relax
Yarn count range
Nr. end per module
Tube dimensions
Bobbin dimensions
Bobbin shape
Production speed
Bobbin drive
Traverse system
Speed control
Yarn monitoring
Bobbin change |
stretching PA 6/6.6 - PES
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trio rolls
6 ÷ 75 dtex
8 - 4
46 x 37 x 330 (i.d. x o.d. x l.)
150 x 300
pirn type biconical
2000 m/min
friction
electronic+ yarn guide
inverter
infrared sensors
manual or automatic(as option) |
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Contact pressure
Intermingling
Finishing oil
HMI (Human Machine Interface)
Creel
Power consumption
Production capacity |
pneumatic
Turboset TS2 / 800 or 900
optional
optional
optional
2 kW (22 dtex @ 1500 m/min - 8 ends)
14 t/year (22dtex @ 1500 m/min - 8 ends) |
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SH.8 - high speed draw winder for POY filaments
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Comoli has designed a revolutionary and flexible machine for drawing POY yarns, fast up to 2000 m/min and innovative with its heated draw-box.
SH.8: very efficient with its high speed winders, equipped with all last modern resources in the field of intermingling and yarn oiling.
Compact and space saving 8 ends module: a paradise for the operator.
With this machine you can produce metered equal- length bobbins continuously monitored.
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Machine data
Market segment
Wind type
Feeding section
Yarn count range
Nr. end for module
Tube dimensions
Bobbin dimensions
Bobbin shape
Production speed
Drive system
Traverse system
Speed control
Yarn monitoring
Bobbin change
Contact pressure
Interimingling
Finishing oil
HMI (Human machine Interface)
Creel |
stretching PA 6/6.6 - PES
random
trio rolls
6 ÷ 75 dtex
8 - 4
94 x 108 x 125 ÷ 150 mm (i.d. x o.d. x l.)
stroke 45 ÷ 120 mm - 280 mm (o.d.)
cylindrical
2500 m/min
friction
cam + yarn guide
inverter
infrared sensors
manual or automatic (as option)
pneumatic
Turboset TS2 / 800 or 900
optional
optional
optional
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draw winder machines
DWI.2000 SET - stretching setting machine
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Comoli produces a very special machine for the most special application of sewing thread setting.
DWI.SET is a machine needed for this specific market segment to stretch and set the sewing thread cord already twisted. |
Machine data
Market segment
Wind type
Yarn count range
Bobbin per winder
Gauge
Nr. of take up positions
Tube dimensions
Bobbin shape
Bobbin dimensions
Bobbin weight
Winding speed
Draw force
Max roll temperature
Drive system
Traverse system
Speed control |
PA 6/6.6 - PES
random
500 ÷ 2000 denier
1
450 mm
2
94 x 108 x 290 (i.d. x o.d. x l.)
cylindrical
108 x 320 x 250 (i.d. x o.d. x l.)
up to 16 kg
up to 1000 m/min
up to 50 N
up to 250 °C
friction
cam + yarn guide
inverter |
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monofilament take up machines
RPC.BIe - winder for monofilaments
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Comoli has designed a revolutionary and flexible machine for winding monofilament yarns, fast up to 2000 m/min.
RPC.BIe means a very high speed winder, with electronic package formations on simple low cost paper tubes.
Compact and space saving with double deck installation.
With this machine you can produce metered equi-length bobbins continuously monitored, with electronically controlled package formation
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Machine data
Market segment
Wind type
Yarn count range
Nr. end per position
Tube dimensions
Bobbin dimensions
Bobbin shape
Production speed
Bobbin drive
Traverse system
Speed control
Yarn monitoring
Bobbin change
Contact pressure |
PA 6/6.6 – PES - PP
pirn
6 ÷ 150 dtex
1
46x37x330
150 x 300
pirn type - biconical
2000 m/min
friction
electronic
inverter
infrared sensors
manual or automatic (as option)
pneumatic |
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WTU.450 - take up for LOY monofilaments
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COMOLI is since many years leader in the supply of take up machine for LOY filaments.
WTU 450 is the typical winder for this application, with a number of dedicated featured, means a very high speed winder, with electronic package formations for this critical but simple application.
The winders can be used for different other applications but it has been specifically designed for retrofitting and new lines of LOY spinning in the very fine or coarse denier counts, with specific features for very low contact pressure values and compact soft package formations
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Machine data
Market segment
Wind type
Yarn count range
Nr. end per position
Tube dimensions
Bobbin dimensions
Bobbin shape
Production speed
Bobbin drive
Traverse system
Speed control
Yarn monitoring
Bobbin change
Contact pressure |
PA 6/6.6 - PES - PP
random
40 ÷ 1500 dtex
2 - 4 - 8 - 12
94/143 - 108/152 - 300 - 150
450 mm (o.d.)
cylindrical
2000 m/min
friction
electronic
inverter
infrared sensors
manual
mechanic proportional |
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